| |
Features
SEALED WITH A KISS
As the industry enjoys a love-affair with in-house mounting, laminating
and encapsulation we take a peek at the trends and developments fanning
the flames of desire.
You know you want it – to bring
all your wide-format mounting, laminating and encapsulation
in-house that is. In today’s competitive market,
it’s a route that is likely to leave you feeling
all loved-up - a glance at your post-investment profit
account should do it. Kit is becoming cheaper by the day,
consumables are opening new niche avenues of a regular
basis, and demand for well-finished wide-format output
continues to climb. So if you’re ready to take the
plunge, here’s a few pointers from some of the industry’s
key suppliers.
Mike
Budd: Identifies main trend as “price, price, price”. |
First, lets talk money. Mick Budd, key accounts manager
at Seal Graphics is only too happy to oblige as he sees
it the current main trends in wide-format print finishing
are “price, price and price!” For which read,
falling kit prices and good margins on a finished print.
As he points out, “the increasing sophistication
and ease-of-use of equipment has brought more players
onto the field and buyers know they can shop around for
their requirements.” |
Interestingly, Colourgen, Seal’s UK distributor,
has recently slashed 25% from the price of the ProSeal 25
desktop laminator, bringing it down to a mere £295,
a cost effective option for users of wide-format desktop
printers, such as the Epson Stylus Pro 4800.

Geil Klinkers: Installing laminating systems improves
profit. |
But it’s not all about falling kit prices. Giel
Klinkers, European marketing manager for GBC believes
that increasing profit margins is the key reason for
buying a wide-format laminator: “More and more
printers realise that the added-value is in the finishing
and are taking the decision to install laminating systems
to increase their profit margins and remain competitive,” he
says. “Plus, customers are no longer prepared to
wait for a couple of days while the finishing/laminating
is out-sourced. |
“For printers
looking to differentiate themselves from the competition
today’s systems offer
creative and innovative applications. Times have changed
- in the past laminating was laminating – mainly a
way to protect print. Today, with the extensive range of
films and systems available, the wide variety of possible
applications is amazing.”
System ease of use and modularity must also
be added to the ‘why should I get into wide-format
finishing now?’ tick list. For example, Klinkers points
to the Signmaker range, which are part of the growing number
of space-saving tabletop options. “Also our systems
can be bi-directional which is ideal for the high street
and print-for-pay sector. With thermal lamination the rollers
are heated to 120°C. If a customer requires a very small
job, such as a couple of posters, there is no need to cool
both rollers down. The laminating system can continue with
the thermal job on one roller and the other job can be mounted
from the back without cooling off the main rollers and taking
off the hot films, which means you can instantly restart
encapsulation after mounting. This saves time and offers
on-demand lamination.”
Cassie Marvin of Vivid sums up the reasons
for the growth of in-house wide-format finishing: “The
continual growth we are seeing in laminating is down to
the knock on effect of large format printers becoming cheaper.
More and more can afford to buy printers for a growing
mix of applications - from fine art through to general
exhibition and signs for indoor and outdoor usage. More
companies are also now recognising the profit potential
of bringing print finishing in-house. Outsourcing can not
only mean loosing valuable time and profit but also control
over a job, key factors which are critical in being able
to react to on-demand print.
Pulling power
|
Suppliers are beginning
to realise that just selling kit/consumables
is not going to net them as much business as
could helping you realise your best return
on investment. So shop around and see what
help you can get beyond a ‘how it works’ manual.
Here’s two options to get you thinking…
|
Seal Graphics’ stated
objective is to “go the extra mile” when
supporting its distributors and customers. Following
its ‘Seal Essentials’ toolkit launched
last year, more recently, the company has put together
its ‘Liquid Essentials’ programme to help
you understand the benefits that can be derived from
liquid lamination.
Within the pack is
new literature, warranty certificates, machine presentations
and
technical data. But what’s more there’s
a CD containing an electronic ROI calculator and
financial information like liquid coverage models.
Plus there are samples swatches of liquid laminates
which enable you to clearly see the applications
that can be met and the levels of protection that
can be produced. If you think it will be helpful also
ask for a trip to the Seal Academy – a purpose-built
training facility that houses every Seal laminator
and consumable supplied by the company for hands-on
testing.
GBC Professional has produced
what it has called the Applications Guide to help
you develop new ideas using the variety of laminating
films now available. It demonstrates the increasing
number of applications possible. For instance,
GBC has launched the Falcon 3064WF professional
hot laminating system designed to laminate and
mount graphics up to 1.6m wide for trade show graphics
and POP displays in a production environment. The
3064WF works with GBC’s new Octiva lo-melt
textured satin and Octiva lo-melt Light Barrier
films designed to cut glare and reflections while
adding depth to the image in brightly lit spaces.
|
|
Facts of finishing life
Here’s a half dozen of your most
frequently asked questions as answered
by various suppliers. Q: What is the difference between laminating, encapsulating and mounting?
A: Laminating is applying a thin film or clear material permanently onto the
surface of an image. Encapsulation is the term used for sealing an image
with heat sensitive laminates on both sides. Mounting is permanently affixing
an image onto a backing board.
Q: When do you laminate an inkjet print?
A: This depends on the type of media and the amount of ink that is being applied:
- A
general ‘safe’ recommendation
is 12 hours or more (overnight) although, due to time constraints, this
may not
always be possible
- If a gloss or filmic media with high ink saturation is used, then a 12
hour period (depending on geographic location).
- If a matte paper with low ink saturation is used, then four hours should
be adequate.
- Testing prior to creating the application resolves the majority of issues
that may occur in any given geographical location and
avoids delays or the expense of repeating the work at a later date.
Q: What are the benefits of liquid lamination?
A: It allows the material being coated to retain its original texture; does
not add rigidity to the product being coated; is extremely flexible; very
economical; produces less waste; is ideal for indoor and outdoor applications
and is weldable, both by heat and sound (sonic).
Q: What width of laminator should I buy?
A: The choice depends on the printer you have and on the jobs you want to do.
As a rule of thumb, buy a laminator that can handle the width of your printer.
But also consider what your future requirements might be – will you
be producing wider-format prints? If so, buy your finishing kit accordingly.
Q: Is the roller size important?
A: Vivid feels it is highly important because larger rollers give a good even
pressure and longer dwell time making for crease-free lamination.
Q: Will I get silvering on prints?
A: With the Single or Double heated roller machines from Vivid you can put
in 40c to soften the adhesive so it flows easier and will prevent silvering.
However, if you use a cold machine and do get silvering this will usually
go after about 48 hours. |
|
New launches of 2006
Among the myriad wide-format finishing kit
launches so far in 2006, though we are bound to see more at Photokina,
are a few that really stick out. Here’s the low down.
D&K
The SuperStick 42 Pro is an all-in-one laminator designed to be versatile,
operator-friendly and safe for a variety of applications. It can use the
SuperStick Linerless PSA film developed for difficult to laminate substrates.
GBC
GBC Professional is targeting the wide-format printing market as a key growth
area for its lamination systems, films and consumables. 2006 additions include
the Falcon 2080WF, Falcon 3064WF (above) and the SignMaker 44.
|
The 2080WF is a professional cold system
designed to laminate film up to 2m wide for both rigid and
flexible displays. Working with GBC Arctic Pressure sensitive,
Arctic Mounting and Accushield films, it can manipulating
extra wide graphics for a number of applications including
wall and floor graphics as well as signage and free standing
displays.
With the Falcon 3064WF you get a laminating
width of 64in, and it can run cold and thermal laminating
jobs consecutively. The control panel swivels to either side
of the unit for bidirectional operation. |
| |
|
|
The Signmaker 44 is a little bit different – it is
a three-in-one finisher for: one mounting and laminating using
GBC Pouch Boards (to create rigid signs and presentation graphics);
single-step mounting and laminating with GBC Securfil (a printable
laminate); and coating with the company’s AccuShield
(to create vinyl signs/banners via a dry-transfer process). |
Seal |
 |
New this year is Seal Graphics’ AquaSeal
72UV liquid laminator that uses a specially developed UV-curable
liquid laminate for high-volume output of flatbed prints
and signs.
The liquid formulation is instantly cured when
it passes under the in-built ultra-violet lamp to provide
immediate protection to output from inkjet, electrostatic,
photographic and dye-sublimation printers, which can then
be subjected to further processing as required. If a second
coat is desirable, perhaps for banners or posters in a harsh
environment, this can be applied immediately.
Seal claims the AS72UV requires no special training.
The operator simply feeds in the image which is then coated
and dried in seconds. It will be of particular benefit on inkjet-produced
images because the liquid laminate will not react with the
inks, so that offsetting is eliminated. And the company says
signmakers printing onto foamex will find that a first coat
of liquid laminate will provide a smooth surface onto which
inks will adhere better than the original material.
|
However, with an ex –works
price of Euro 55,000 it will not be for the fainthearted and
will probably appeal only
to a small section of high street outlets.
Of much more interest
will be the array of new media the company is unveiling at Photokina
in September – no less
than three new water-based and seven solvent-based media (see news).
Vivid
The Easymount range is well established and earlier this year the Vivid said
that after carrying out research with key customers, it is now developing
the range further that will enter production later in the year. For example,
with the 1580, expect a sturdier metal enclosed stand and adjustable castors
on the base.
The new Easymount (above) will also feature a swing-out
feed table that will make loading media easier/quicker. What’s
more the maximum speed has been increased to 3.4 metres per minute.
Also new is the Educator, designed to work
with a card carrier and really aimed at schools but it could
be used by anyone wanting to laminate odd shaped pieces.
Back to top
|
|